Comprehensive Engineering and Supplier Support Services
Vayan provides the expertise and experience in manufacturing and quality systems, and Advanced Product Quality Planning (APQP) that are needed to improve quality outcomes. In our end-to-end quality solutions model, we strive to work upstream on the product manufacturing value chain, providing a variety of services to help drive Tier 1 improvement - including standard work development for base operations, quality gate and QA program, process control plans, safe launch, problem solving, PFMEA assessments, and other continuous quality improvement offerings.
We collaborate closely with quality engineering and supplier management teams to achieve your quality goals.
MANUFACTURING PROCESS OPTIMIZATION
INSPECTION OF QUALITY ASSURANCE
ENGINEERING PART CHANGE MANAGEMENT
TECHNICAL PRODUCT AND PROCESS PROBLEM SOLVING
Manufacturing Process Optimization
We focus on enhancing your manufacturing processes to achieve greater efficiency, cost-effectiveness, and product quality. Our services include:
- Process analysis and workflow optimization to eliminate bottlenecks
- Lean manufacturing implementation to reduce waste and lead times
- Integration of advanced manufacturing technologies such as Industry 4.0 and IoT for data-driven decision-making
- Continuous improvement initiatives to ensure sustained Operational Excellence
Inspection and Quality Assurance
We maintain stringent quality standards throughout our comprehensive inspection services:
- In-line and end-of-line quality inspections with advanced measurement equipment
- Statistical Process Control (SPC) implementation to monitor and control manufacturing variations
- Safe-Launch playbook to proactively put process and validations in place early in launch
- Failure Mode and Effects Analysis (FMEA) to proactively address potential quality issues
- Documentation of quality data and reporting to ensure compliance with industry regulations
Engineering Part
Change Management
Our engineering team specializes in developing customized technical solutions. We can work closely with your Product Engineering and Quality Engineering teams by adding value in the following areas:
- Support part rework solutions with hands-on engineering support
- Provide off-site rework services to manage component reworks
- Manage off-site location logistics and material delivery to OEM
Technical Troubleshooting and
Process Problem Solving
Our experienced engineers are available to address technical challenges promptly. We provide:
- Root cause analysis and corrective action planning to resolve production disruptions
- Rapid response teams for on-site troubleshooting and issue resolution
- Continuous training and knowledge sharing to prevent recurring problems
